Purpose: to generate general professional knowledge in the field of the design process, the equipment for the production and technical operations of electric vehicles, to teach specialists how to use technical calculation methods and how to develop product constructions in relation to the advanced unit, batch and mass production technologies.
Content. Basic Terms and definitions. The content of the course and its place in education. Organization of technological processes at the electrical company. The main sections of electrical production. Electrical apparatus as a production facility. Technical preparation of production. The technological characteristics of the production types. Unified system of technological production preparation. Types of technological processes. Workability product designs. Indicators manufacturability. Testing of product design manufacturability.
Machining accuracy and surface quality. Interchangeability. Tolerances and landings. Unified system of tolerances and fits. Tolerances of form and position of surfaces. Ensuring the accuracy of machining. The roughness of the surface and its rationing. Allowance for machining and their calculation. The choice of blanks and methods for their preparation and processing. Performance and cost of machining. Bases of technical regulation. Technological requirements for forged parts and the magnetic system. stamping sheet-stamping technology to plants and presses. Simple, combined and successive dies. Assembling the stacked cores.
Technical and technological requirements for the design and materials used in the manufacture of contacts. Processes: producing powder contacts; lined with refractory compositions. Sliding contacts. Processes of manufacturing and low voltage windings stacking apparatus AC and DC. Coil windings. Technical and technological requirements for low-voltage windings. Impregnation and compounding windings. Control and test windings. PCB technology. Forms of organization of manufacturing electronic electrical apparatus. Characteristics of assembly processes. General assembly of electrical and electronic devices. Technical requirements for quality indicators of electric vehicles. Types of tests. Methods of acceptance tests.